Izindaba - Ulwazi olwengeziwe mayelana ne-Welding Robot

Ubuchwepheshe bokufaka amarobhothi wokushisela wukuhlanganiswa kobuchwepheshe berobhothi, ubuchwepheshe bokushisela kanye nobuchwepheshe bobunjiniyela besistimu. Ukuthi amarobhothi okushisela angasetshenziswa ekukhiqizweni kwangempela futhi anikeze ukudlala okugcwele ezinzuzweni zawo kuncike ekuthuthukisweni okuhlangene kwalobu buchwepheshe, futhi ubuchwepheshe bobunjiniyela besistimu ubuchwepheshe berobhothi. kanye nama-adhesives obuchwepheshe bokushisela. Njengamanje, inqubo yokushisela isiba inqubo evamile ekukhiqizweni kwezimboni ngesilinganiso esishaqisayo, futhi ikhwalithi yokushisela kanye nokukhiqiza kokushisela kuyizindaba ezingenakunakwa yinoma iyiphi inkampani, ngakho-ke ukusetshenziswa okubanzi kwamarobhothi okushisela kuyadingeka.

Izici ze-Industrial robot

1. Ukuvumelana nezimo

Irobhothi liwumshini wokusebenza we-CNC onezinhlangothi ezintathu ezinamadigri enkululeko ayisithupha, angakwazi nje ukubona ukufinyeleleka kwendawo yethoshi yokushisela, kodwa futhi abone ukuguqulwa kwe-engeli yethoshi lokushisela. Nakuba ukunemba kwayo kungenakuqhathaniswa namathuluzi omshini wendabuko, ukukhiqizwa kwe-welding, ukuphindaphinda kwerobhothi sekuqediwe ukuze kube nekhono.

Ngokombono wokusebenza, ibhalansi phakathi kokuthengwa nokukhishwa kwemishini ibaluleke kakhulu kumabhizinisi. Ngokungeziwe kumthelela wemakethe, umjikelezo wokubuyisela wemikhiqizo ufinyezwa ngokuqhathaniswa. Uma umshini wokushisela okhethekile usetshenziselwa ukukhiqizwa kwe-welding, kunzima ukuthi umshini wokushisela okhethekile uvumelane ngokushesha nezinguquko zomkhiqizo lapho umkhiqizo ushintshwa, ngaleyo ndlela uvimbela isivinini sokwethulwa kwemikhiqizo emisha. Lokhu kubambezeleka kungenzeka kuphazamise kakhulu ukukhula okusheshayo kwebhizinisi. Esebenzisa amarobhothi ekukhiqizeni i-welding, amabhizinisi adinga kuphela ukuhlanganisa uhlelo olusha ukuze abone ukukhiqizwa kwemikhiqizo emisha, okuvumela amabhizinisi ukuba abambe ithuba emakethe.

2. Ingxoxo yomshini womuntu

Ingxoxo yomshini womuntu isho ukwanda kokuzenzakalela, okubuye kusilethele ukusebenza kahle kanye nezinzuzo. Ingxoxo yomshini womuntu ukushintshanisa "nomyalo" kanye "nokuzwa", futhi ukuthuthukiswa kwayo kuncike ekuthuthukisweni kobuchwepheshe benzwa. Njengamanje, sekusetshenziswe izinzwa eziningi ezahlukahlukene endaweni yokusebenza yamarobhothi wokushisela. Isibonelo, ukulandelwa kwenqubo yokushisela kungenziwa ngokusebenzisa idivayisi yamanje yokuthola; ukutholwa kwesimo se-welding seam kungabonakala ngokusebenzisa inzwa ebonakalayo.

3. Izici zohlelo lokusebenza

izithuthuthu, imishini yokwakha, izimboni zefenisha, amashalofu, ihardware, ukwakha imikhumbi, izitofu, izitimela zikaloliwe nezinye izimboni. Izimoto zingabasebenzisi abakhulu kakhulu futhi zingabasebenzisi bokuqala bamarobhothi okushisela. Amarobhothi ashiselayo embonini yezimoto kanye namabhizinisi akhiqiza izingxenye zezimoto enza ama-76% awo wonke amarobhothi okushisela. Embonini yezimoto, isilinganiso samarobhothi ashisela amabala namarobhothi we-arc welding ngu-3:2, kuyilapho ezinye izimboni zingamarobhothi okushisela ama-arc.

(2) Kusukela ngeminyaka yawo-1990, ukwethulwa kobuchwepheshe obusezingeni eliphezulu, izinto zokukhiqiza kanye nemishini yokusebenza kuye kwalithuthukisa ngokushesha izinga lokukhiqiza izimoto lezwe lami laze lakhiqizwa ngezinga elikhulu, futhi amarobhothi okushisela angaphandle asengene ngobuningi eShayina.

(3) Kusenegebe elikhulu phakathi kwezinga lempahla yokushisela yezwe lami, izinga lokukhiqizwa kwemishini yenqubo yangaphambili nengemuva, nekhono lokuhlanganisa uhlelo, elivimbela ngokuqondile ukuthuthukiswa kwamarobhothi kwezinye izimboni zasekhaya.

(4) Ukuqonda kwawo wonke umuntu ngerobhothi kusekude ngokwanele. Abanye abantu banezidingo eziphakeme kakhulu ngakho, futhi uhlangothi olulodwa bakholelwa ukuthi kungakhathaliseki ukuthi yimuphi umkhiqizo, ungashiseliswa. Izinga lerobhothi elisetshenzisiwe limelela izinga lokukhiqiza lebhizinisi. Ngakho-ke, ibhizinisi kumele lithuthukise izinga lokukhiqiza ukuze lihlangabezane nezidingo zokukhiqiza zokushisela amarobhothi.

Ukuhlaziywa Kobuchwepheshe Besicelo se-Welding Robot

1. Ukuthuthukiswa okuvamile kwamarobhothi nemishini yokushisela

Ukuthuthukiswa kwezizukulwane ezimbalwa ezedlule zamarobhothi kusekelwe ekuthuthukisweni kwemishini yokushisela ukuze kuqedelwe inani lemisebenzi ethile eqondene nokushisela, njengokulungiswa kancane kancane kwemingcele yokushisela, ukushisela kokugcwalisa izintambo ngezikhathi ezithile kusetshenziswa ubuchwepheshe bokuvumelanisa kokuluka ngesikhathi sokushisela i-TIG, kanye nezinzwa zokushisela i-arc (i-arc welding). Ukulandelela) umsebenzi kanye nomsebenzi wokuqapha wesikhathi sangempela, njll., kuthuthukiswa ngaphansi kwesidingo senqubo yokushisela.

Ngokufanayo, abakhiqizi bemishini yokushisela nabo benze intuthuko eminingi ekwakhiweni kwemithombo yamandla okushisela ukuze babone ukushisela okuzenzakalelayo kwerobhothi. Isibonelo, i-robot ingakwazi ukubona i-voltage ephezulu esetshenziswe endaweni ye-welding seam, futhi umthombo wamandla wokushisela wakhiwe ngaphakathi; isixhumi esibonakalayo sokuxhumana nerobhothi Ngakolunye uhlangothi, abakhiqizi abaningi bemishini yokushisela bamukele isikhombimsebenzisi sokuxhumana esilula nesisheshayo.

2. Ukusetshenziswa kwerobhothi lokushisela ekuthuthukiseni ukusebenza kahle kokukhiqiza

(1) Thuthukisa ukunemba futhi uqinisekise ukushisela ngesivinini esikhulu

Ukusetshenziswa kwamarobhothi ekukhiqizeni kusho ukuphishekela ukusebenza kahle okuphezulu kanye nekhwalithi ephezulu yokushisela. Ngakho-ke, bonke abakhiqizi bamarobhothi bafuna ukuphumelela ngesivinini sokushisela, futhi ukunemba okuphezulu kwamarobhothi ekulawuleni umzila kuyisiqinisekiso esinokwethenjelwa sokushisela ngesivinini esikhulu.

(2) Umsebenzi wokushisela odidiyelwe ngomshini okabili

Ngezinye izikhathi sihlangana nama-workpieces amade, futhi ama-welds asakazwa kuzo zombili iziphetho ze-workpiece. Uma i-robot eyodwa isetshenziselwa ukushisela, i-welding deformation izobe ingahambisani ngenxa ye-welding ehlukene yeziphetho ezimbili ngesikhathi esisodwa, ukuze i-workpiece izosonteka futhi ikhubazeke ekuqondeni kobude. Kunzima ku-workpiece eshiselwe ukuhlangabezana nezidingo zesayizi. Kulolu hlobo lomsebenzi, sivame ukusebenzisa amarobhothi amabili ukuze sixhumanise ukushisela ngesikhathi esisodwa, okukhuthaza ubuchwepheshe bokushisela obudidiyelwe bemishini emibili yamarobhothi. Lobu buchwepheshe buvame ukusetshenziswa ekushiseleni ama-axle angemuva kwezimoto nama-muffler.

Amarobhothi angu-2 ahambisana nesimo esi-1 esishayelwa i-eksisi yangaphandle yerobhothi. Kunezingxenye ezimbili zesibuko ezilinganayo endaweni yokusebenza ezibekwe ngobude besimeli. Ama-welds amabili afanayo adinga amarobhothi amabili ku-positioner. I-welding ngesikhathi esisodwa futhi edidiyelwe ingafinyelelwa ngenkathi ijikeleza, ngale ndlela, ukusebenza kahle kokukhiqizwa kwe-welding kungaphindwe kabili.

Isikhathi sokuthumela: Aug-04-2022