Ikhaya »Okuqukethwe Okuxhasiwe» Ukukhiqizwa nokupakishwa okuhlakaniphile okusizwa yirobhothi kuzokwandisa inzuzo
Umqedazwe we-coronavirus usheshise inselelo abakhiqizi okufanele bayikale phakathi kokusabalala kwesikhathi eside kwesidingo sabathengi kanye nokwehliswa kobubanzi (SKU) okubangelwa izinguquko ezisheshayo emikhubeni yokuthenga ngabathengisi nabathengi.
Lokhu kubangela ukuthi abakhiqizi babhekane nezimpahla ezikhona kalula kalula.Ngakho-ke, lezi zimpahla ezisesimweni semishini eyodwa noma exhunyiwe kufanele ziguquguquke kakhulu kunangaphambili, okusho ukuthi kufanele zinikezwe izinto ezifanele kanye nokupakishwa ngesikhathi esifanele.Ukuze kuncishiswe izindleko zokulondoloza nokumosha, izinkampani kule mboni zinethemba lokukhiqiza kuphela imikhiqizo edingekayo yokuthutha.
Amarobhothi eselula azenzakalelayo (AMR) namarobhothi asebenzisanayo (ama-cobots) kanye namarobhothi endabuko ezimboni asetshenziswa ezimbonini eziningi ukuze kuthathelwe indawo amabhande okuthutha noma iziteshi zokupakisha/zokubhafa.Inselele iwukwenza inqubo yokukhiqiza eguquguqukayo, eqhubekayo yokukhiqiza okuqondene namakhasimende athile, kanye nokunciphisa ukulandelana kwama-conveyor eqolo, okuqinile nokudinga ukulungiswa okuvame ukudinga indawo enkulu.Izinkampani eziphula isisekelo esisha ngokusebenzisa ubuchwepheshe obusha azitholi nje kuphela ukuguquguquka, kodwa futhi zinciphisa ukungcola, izingozi zokungcola, imfucuza kanye nokulahlekelwa.
Umbiko wakamuva we-Mitel uhlonze izitayela ezintathu ezinkulu zokudla neziphuzo ezingase zivele ngo-2030:
Kulokhu, umbuzo obalulekile uwukuthi: Iphrojekthi ingenziwa kanjani ngendlela engabizi kakhulu futhi ithole imbuyiselo ebonakalayo ekutshalweni kwezimali (ROI)?Okubalulekile okugxilwe kukho ukukhiqiza okuhlakaniphile nemigqa yokupakisha engahlelwa kabusha kalula ukuze ihlangabezane nezidingo eziguqukayo zemakethe nezabathengi.
Ukuthuthukiswa, ukwakhiwa kanye nokusetshenziswa kwemigqa enjalo kudinga ingcebo yolwazi nolwazi ukuze kuqinisekiswe ukuthi ukutshalwa kwezimali kungafinyelela amandla ako aphelele.Ngakho-ke, ukuhlela okuningiliziwe, iseluleko sabalingani abanolwazi kanye nezixazululo ezintsha yizici ezibalulekile zokuthuthukisa ukusebenza komugqa wokukhiqiza.Banikeza isisekelo sokugeleza okugxile esikhathini esizayo kwezimpahla nezinto ezisetshenziswayo ehholo lemboni kanye nezindawo zokugcina eziseduze.
Noma ubani ozimisele ngokwenza ngokuzenzakalelayo inqubo yokulayisha nokulayisha umshini angazuza ezinhlelweni ezinhlanu:
Izinkampani eziningi embonini yezokudla zihlela imigqa yokukhiqiza evumelana nezimo futhi engenamthungo kanye nokupakishwa kwemikhiqizo eqondiswe kumakhasimende.Lokhu kuzonciphisa isidingo sezinqubo zokuthutha ezibizayo nezingaguquguquki.Ngokufanelekile, ulayini wokukhiqiza okulula ukuwulungisa uzoqukatha izixazululo zokuthutha ezivumelana nezimo nokudlulisa, eziklanyelwe endaweni ethile yokukhiqiza.Izibonelo zifaka amarobhothi, i-AMR, amarobhothi asebenzisanayo, nezixazululo zakamuva ezihlanganisa lokhu kokubili.Imisebenzi yabo ihlanganisa ukuthutha i-work-in-process (WIP) yokusungula phakathi kwezindawo noma izindawo eziseduze, inqubo elawulwa futhi elawulwa yisisombululo esikhethekile sokuphathwa kwemikhumbi.Izinhlelo ezilungisekayo embonini yokudla zixhumanisa izimpahla futhi zinciphise izindleko ngokugcina kuphela lokho okudingekayo emzileni.Ukulandeleka kwawo wonke amaleveli e-inventory nakho kunciphisa isikhathi sokuphumula.Ngesikhathi esifanayo, kunganciphisa ubungozi bokukhubeka nokweseka abasebenzi.
Ukuze ugweme ukwehla kwesikhathi sokukhiqiza, ukugcwaliswa kwe-line-side replenishment (LSR) kufanele kwenziwe ngesikhathi, kugxilwe ekulayisheni izinto ezingavuthiwe, ukupakishwa kweziqukathi, nokusatshalaliswa kwemikhiqizo eqediwe.Ama-Palletizer adlala indima ebalulekile ekwengezeni itimu yakamuva nokuthuthukisa ukukhiqiza, ukuguquguquka nokulandeleka kwenqubo yokukhiqiza.Izisombululo zamarobhothi eziqanjiwe zisiza ukwandisa ukuphuma kulezi zindawo.Izibonelo zifaka izixazululo ze-SCRA (Selective Compliance Assembly Robotic Arm) zokulayisha amabhodlela noma ezinye iziqukathi;amarobhothi okulayisha amabhokisi namabhokisi;kanye namarobhothi ahambisanayo anesivinini esiphezulu sokuma nokuqondanisa kwezinto ezingavuthiwe kanye nesisombululo sezinto zokupakisha eziyisisekelo/sesibili.Ngokufunda nokuqinisekisa amalebula eleveli yento kanye ne-batch kanye nezinhlelo ezididiyelwe zokucubungula izithombe, ukulandeleka kwenqubo kungaqinisekiswa.
Izinguquko eziningi zenzekile ekuphathweni nasekuhleleni izimpahla, ngoba abathengisi banethemba lokunciphisa izindleko kanye nezindleko eziphathelene nabasebenzi kule ndawo.Izinkampani zokudla zibhekene nenselelo yokukha, ukubeka, nokuhlunga imikhiqizo engenayo ngesikhathi esisodwa.Ukuphathwa komkhiqizo ngokucophelela kungaqinisekisa ukuphuma komugqa wokukhiqiza, ukunciphisa ukungcola futhi kuvimbele impahla eyonakele ekungeneni ezinqubweni ezansi nomfula.
Ukuhlinzeka ngezixazululo ezilungele ukudayisa kanye nokugwema izinhlawulo ezibizayo nokukhumbula kungaba nzima.Ukuzenzakalela kungasiza ukuvikela imikhiqizo futhi kwandise i-OEE yomshini noma ulayini wokukhiqiza ngokunciphisa isikhathi sokuphumula.Esigabeni sokuqala somkhiqizo, ukucubungula okusheshayo, okunembile, okuphindaphindayo kanye nokusebenza kahle kuyadingeka.Amarobhothi e-Delta ngokuvamile ayisixazululo.Isofthiwe yangokwezifiso iphinde ithuthukise izinga lokugeleza nokucubungula iresiphi.Isilawuli esisodwa sinesibopho sayo yonke imisebenzi (efana nokunyakaza, ukubona, ukuphepha, namarobhothi).
Ngokubeka impahla ngokuzenzakalelayo ebhandeni lokudlulisa, ukulawulwa kwebhande lokuhambisa elinomkhiqizo kungafinyelelwa.Isibonelo, inkundla yokulawula ye-Sysmac ka-Omron ine-intelligent conveyor belt function block (FB), engalawula ibanga nokuma komkhiqizo, yehlise umonakalo womkhiqizo futhi yandise ukuphuma.
Ukugeleza okuzenzakalelayo kwezimpahla kanye nokulayishwa okulungiselelwe kanye nokuthulula imishini kuzodlala indima ebalulekile ezimbonini zokudla ezizayo.Izinkampani ezifuna ukusheshisa izinqubo, ukunciphisa izindleko, kanye nokunciphisa umthwalo kubasebenzi zingasebenzisa ubuchwepheshe obusha namarobhothi ukufeza lo mgomo, ngaleyo ndlela zenze isinyathelo esikhulu sokuncintisana nokusimama.
Yini okufanele bayibheke abakhiqizi embonini yokudla lapho benza ngokuzenzakalelayo ukuhamba kwezimpahla?Yiziphi izingibe okufanele zigwenywe?Amathiphu amane alandelayo azokusiza uqonde ukubaluleka kokwenza lula inqubo yokulayisha nokulayisha umshini.
Ukuvumelana nezimo, ikhwalithi, izindaba ezihlobene nabasebenzi kanye nokusimama ngezinye zezinto ezibalulekile esizibonayo lapho sikhuluma namakhasimende.
Ukuzenzakalela kungasetshenziswa ukuze kuhlale kuqashwe futhi kubike izinqubo, okunikeza abakhiqizi ukufinyelela kwesikhathi sangempela olwazini ngezihloko ezifana nesikhathi se-takt, isikhathi sokuphumula, ukusebenza kwekhwalithi, nokutholakala.Uma isetshenziswe kahle, ingasetshenziselwa ukuqapha phakathi nesigaba sencazelo yenqubo, ukuze ikwazi ukuhlonza izingqinamba futhi ilinganise futhi iqonde izinguquko ezikhulayo.
Esimweni sokuhamba ngokomzimba kwezimpahla endaweni yokukhiqiza, kubalulekile ukuvikela abasebenzi ekulimaleni ngokomzimba.Abasebenzi abafanayo bayayiqonda imininingwane yalokhu kunyakaza futhi kufanele bafakwe engxoxweni yokuthi ungayithuthukisa kanjani inqubo.Phela, lokhu kumayelana nokweseka i-automation yabasebenzi.
Kubalulekile ukuqinisekisa ukuthi ozakwethu bezobuchwepheshe banephothifoliyo ebanzi nehlukahlukene yemikhiqizo ezishintshayo, okuhlanganisa nezixazululo eziphelele nezivumelana nezinselele zomuntu ngamunye.Kunengqondo futhi ukuba nenethiwekhi yabahlanganisi besistimu ehlinzeka ngolwazi lochwepheshe kanye nezinsizakalo ezenzelwe imboni kuwo wonke amazinga.
Izinga lefekthri, ulayini wokukhiqiza noma umshini lincike ezinsizakalweni ozitholayo ngokuya ngezinto ezingavuthiwe, ukupakishwa kanye nezinto ezisetshenziswayo.
Ngakho-ke, izinkampani akufanele zihlukanise phakathi kwemishini nemigqa yokukhiqiza-egxile ekuthuthukisweni, njengokugcwalisa izinto zokupakisha kulayini wokukhiqiza noma ukunciphisa i-WIP ukuze kuncishiswe imfucuza, imfucumfucu kanye nezindleko zokugcina.Kuphela ngokwenza ngcono inqubo iyonke, izinkampani zokudla neziphuzo zingathuthukisa ukukhiqiza kwabasebenzi futhi zithuthukise kakhulu ukusebenza kwemigqa yokukhiqiza noma imishini.
Njengomholi emkhakheni we-automation yezimboni, u-Omron unezinhlobonhlobo zezingxenye zokulawula kanye nemishini, kusukela kuzinzwa zombono namanye amadivaysi okokufaka kuya kubalawuli abahlukahlukene kanye namadivayisi okukhiphayo, njengama-servo motors, nochungechunge lwamadivayisi okuphepha namarobhothi ezimboni.Ngokuhlanganisa la madivayisi nesofthiwe, u-Omron uthuthukise izixazululo ezihlukahlukene ezizenzakalelayo nezisebenzayo zabakhiqizi bomhlaba.Ngokusekelwe ezigciniwe zayo zobuchwepheshe ezithuthukisiwe kanye nobubanzi bemishini ebanzi, u-Omron ubeka phambili umqondo wesu obizwa ngokuthi “i-innovative automation”, equkethe izinto ezintathu ezintsha noma “i’s”: “integration” (control evolution), “intelligence” (intelligence development) ) I-ICT ) kanye “nokusebenzelana” (ukuxhumana okusha phakathi kwabantu nemishini).Manje u-Omron uzibophezele ekuletheni izinto ezintsha endaweni yokukhiqiza ngokuqaphela lo mqondo.
Ngokusekelwe kubuchwepheshe obuyinhloko “bokuzwa nokulawula + ukucabanga”, u-Omron ungumholi womhlaba wonke emkhakheni wokuzenzakalela.Izindawo zebhizinisi lika-Omron zihlanganisa ububanzi obubanzi, kusukela ezishintshayo zezimboni kanye nezingxenye ze-elekthronikhi kuya ezinhlelweni zengqalasizinda yezenhlalo, ukunakekelwa kwezempilo kanye nezixazululo zemvelo.Yasungulwa ngo-1933, i-Omron inabasebenzi abacishe babe ngu-30,000 emhlabeni wonke futhi izibophezele ekuhlinzekeni ngemikhiqizo namasevisi cishe emazweni nasezifundeni eziyi-120.Emkhakheni we-automation yezimboni, u-Omron usekela ukwakhiwa okusha ngokuhlinzeka ngobuchwepheshe obuthuthukisiwe bokuzenzakalela kanye nemikhiqizo nokusekelwa okubanzi kwamakhasimende ukusiza ukudala umphakathi ongcono.Ukuze uthole ulwazi olwengeziwe, sicela uvakashele iwebhusayithi ye-Omron: http://www.industrial.omron.co.za
For inquiries about Omron Industrial Automation, please contact: Omron Electronics (Pty) Ltd Tel: 011 579 2600 Direct Email: info_sa@omron.com Website: www.industrial.omron.co.za
Amakhukhi adingekayo ayadingeka ngokuphelele ekusebenzeni okujwayelekile kwewebhusayithi.Lawa makhukhi aqinisekisa imisebenzi eyisisekelo nezici zokuphepha zewebhusayithi ngendlela engaziwa.
Amakhukhi asebenzayo asiza ukwenza imisebenzi ethile, njengokwabelana ngokuqukethwe kwewebhusayithi ezinkundleni zokuxhumana, ukuqoqa impendulo kanye neminye imisebenzi yezinkampani zangaphandle.
Amakhukhi okusebenza asetshenziselwa ukuqonda nokuhlaziya izinkomba zokusebenza ezibalulekile zewebhusayithi nokusiza ukunikeza izivakashi ulwazi olungcono lomsebenzisi.
Amakhukhi ezibalo asetshenziselwa ukuqonda ukuthi izivakashi zixhumana kanjani newebhusayithi.Lawa makhukhi asiza ukunikeza ulwazi ngezinkomba ezifana nenani labavakashi, izinga lokugxuma, nemithombo yethrafikhi.
Amakhukhi okukhangisa asetshenziselwa ukunikeza izivakashi imisebenzi yokukhangisa neyokumaketha efanele.Lawa makhukhi alandelela izivakashi kuwo wonke amawebhusayithi futhi aqoqe ulwazi ukuze anikeze izikhangiso ezenziwe ngokwezifiso.
Amanye amakhukhi angahlukaniswanga yilawo ahlaziywayo futhi angakahlukaniswa ngezigaba.
Isikhathi sokuthumela: Jun-09-2021
